Welding (Robotic) Technician II (1st. Shift)
Company: Pridgeon & Clay Inc
Location: Grand Rapids
Posted on: January 27, 2023
Job Description:
Are you looking for a challenging yet rewarding job that allows
you to utilize your skills to their fullest potential? Do you want
to join a team of hardworking, enthusiastic and creative people and
enjoy working with a company that recognizes and embraces
diversity? Do you take pride working with a company that is
committed to being a great corporate citizen and playing a role in
producing the highest quality products and services?If you answered
yes to any of these questions, then Pridgeon and Clay is the place
for you...Founded in 1948 by John Pridgeon and Donald Clay, we are
one of the largest independent, value-added manufacturers and
suppliers of automotive stamped and fine-blanked components in the
United States.Objective: The Welding Technician 2 learns to Develop
and modify existing and upcoming programs and processes on robotic
welding, automatic, and semi-automatic welding systems in an
exemplary manner according to the company quality policies.
Qualified candidates will possess the following Minimum
Requirements:
- High School Diploma or GED.
- Associate's degree in Welding Technology (or a related field)
or completion of a college-based or apprenticeship-based Welding
program or Welding Certification or 7 years of equivalent
experience.
- Strong understanding of welding fundamentals with practical
welding experience, desired
- Ability to troubleshoot automated welding applications.
- Ability to perform preventative maintenance (PM) on weld
fixtures, weld cells, and auxiliary equipment.
- Proficiency with interpreting part prints and welding
codes/specifications.
- Ability to interpret CMM layouts or possess the willingness to
learn.
- Computer Literacy.
- An excellent work record, including attendance. (Minimum
requirements are updated annually to meet the demands of various
positions; employees hired prior to the latest revision update may
not meet all current requirements.)Essential Functions:Standard
Work/Welding Programing:
- Create, modify and document Fanuc welding and resistance
programs while consistently maintaining the essential welding
parameters. Create as necessary the weld data, torch angles,
"stick-out", starting techniques, and other robotic/welding
variables.
- Create, modify and document programs for Fronius and Lincoln
welding equipment to produce welds that meet the customer's
code/specification stated on the print.
- Create, modify and document programs for end forming
equipment/tooling (sizers) to produce parts that meet gage or CMM
requirements.
- Create, modify and document programs for leak testing
equipment/tooling to produce parts that meet the required leak
rates.
- Document and maintain welding parameters on the Welding
Procedure Specification (WPS) with the assistance of the Welding
Engineer.
- Validate process parameters and enter system deviations when
applicable.
- Analyze and determine proper weld sequence for cycle time and
part dimensional improvements to reduce cycle time and ensure part
consistency.
- Read and interpret welding codes/specifications stated on part
prints to ensure quality of parts.
- Interpret weld cross sections, and etching samples and take
appropriate corrective action.
- Manual weld as needed to support production.
- Set-up and verify error proofing according to
instructions.
- Analyze gage and CMM data to adjust weld fixture details to
produce parts that meet dimensional requirements.
- Assist and train operators and welders in determining weld
quality using calipers, visual inspection, and destruct tests.
- Oversee weld department in the team leader's absence.
- Provide leadership and technical support for 5S and lean
objectives.
- Provide training / mentorship for the Weld Technician 1
apprentices as needed.
- Assist in departmental measurable goals relating to customer
concerns, cost of quality, cost savings, safety, and on-time
PPAP's.
- Cross-train on other equipment and welding departments and
processes.Preventative Maintenance (PM):
- Assist the Welding Engineer in data collection for continuous
improvement activities.
- Support Tool Room on preventative maintenance (PM) per the
instructions on weld fixture.
- Perform PM's on weld cells and auxiliary equipment.
- Provide suggestions to continuously improve the preventative
maintenance schedules.
- Provide assistance in the design, build, installation, and
start up of weld cells/fixtures, size machine/tools, leak test
machine/tools, and all auxiliary equipment.
- Complete equipment changeovers according to the changeover
instructions for weld fixtures, size tools, leak test tools, poka
yokes, and all auxiliary equipment.
- Utilize EAM to document time spent on CM's and
PM's.Troubleshooting/Quality:
- Set-up and troubleshoot automated welding applications.
- Provide assistance to error proofing processes through 8D
problem solving.
- Support "End of Runs", by working with both Tool Room and
Machine Operators to identify and address any issues during each
run.
- Maintain weld equipment and processes to OSHA, MIOSHA, and
Pridgeon & Clay standards.
- Create programs for Fanuc Systems.Lean Principles/5S/Safety:
- Participate in lean initiatives such as continuous improvement
events, and identity and elimination all types of waste.
- Organize and maintain efficiency of personal work area and 5S
zone.Organization/Communication/Professionalism:
- Effectively communicate with co-workers and management
personnel to enhance teamwork and communication initiatives.
- Provide necessary, accurate, and timely feedback of all
pertinent information to co-workers and management.
- Consistently exhibit appropriate attendance habits, working the
hours necessary to perform the job.
- Consistently adhere to, and support, company policies and
procedures, including ISO 17025 A2LA, IATF 16949, and safety
regulations.
- Accept instructions and duties in a positive manner.
- Treat all co-workers with dignity and respect.
- Exhibit all the attributes of a positive role model (including
professionalism, personal integrity, and positive attitude) for
employees and managers to emulate.
- Adhere to and support, procedures, and documentation as
applicable.
- Work with or travel to customer and P&C global locations,
when required.
- Assist in maintaining company values (Integrity, People,
Customers, Safety, We Can If...Do What It Takes, and Ownership)
daily, through thoughts and actions.In return, Pridgeon and Clay
will provide:
- A competitive total compensation including a comprehensive
benefit plan including premium medical and prescription coverage
starting at just $5.00 per week for employee coverage, dental,
vision, 401(k) with company match, and tuition reimbursement.
- A safe, team oriented work environment with a leadership team
that treats you like family and values your input
- An opportunity to participate in shaping the success of the
organization through continuous improvement and problem solving
events
- A positive work/life balance
- An opportunity for career growth - Over 70% of our leaders have
been promoted from within
Job Posted by ApplicantPro
Keywords: Pridgeon & Clay Inc, Grand Rapids , Welding (Robotic) Technician II (1st. Shift), Professions , Grand Rapids, Michigan
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